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Our Competence
Consultancy in the Design and Development of Transmission & Rotor Systems
With over 35 years of experience, our team specializes in the design and development of transmission & rotor systems for helicopters. We can provide specialized consultancy or partner in the design and development process.
- Extensive Expertise: Over three decades of experience in helicopter transmission system design and development.
- Advanced Software Proficiency: Utilizes state-of-the-art tools including AUTOCAD, CATIA, ANSYS, KISSSOFT, LMS, ADAMS, and PYTHON.
- Innovative Solutions: Delivers cutting-edge and reliable transmission systems tailored to meet stringent aerospace industry standards.
- Precision Engineering: Ensures high precision and efficiency in designs, leveraging advanced software capabilities.
- Industry Standards Compliance: Adheres to the highest industry standards for Quality and Safety in all design and development processes.
Defect Investigation and Failure Analysis
Maintaining safety and reliability is paramount. Our defect investigation process involves:
- Detailed analysis and root cause identification
- Use of advanced diagnostic tools and techniques
- Implementation of corrective actions and preventive measures
- Preparing data-driven solutions for predictive maintenance
Assembly
Our team excels in assembling aerospace components with precision, adhering to industry standards. Utilizing advanced tools and techniques, we ensure each assembly process meets stringent quality and safety requirements.
Our capabilities include:
- Component Assembly: Gearboxes, rotables, and hydraulic systems.
- System Integration: Avionics and propulsion systems.
- Validation: Rigorous testing and validation of assembled systems.
Disassembly
Disassembly is critical for maintenance, upgrades, and investigations. Our experts conduct disassembly with utmost care, ensuring no damage to components and facilitating easier reassembly.
We specialize in:
- Efficient Teardown: Safe and efficient teardown of gearboxes, rotables, hydraulic systems, and aerospace structures.
- Documentation: Detailed cataloguing of disassembled parts.
- Inspection: Identification of defects or damages in individual components.
- Preparation: Components prepared for maintenance or replacement.
Servicing
Regular servicing is essential for the optimal performance and longevity of aerospace systems. Our team provides comprehensive servicing solutions, including:
- Routine Maintenance: Regular inspections and upkeep to ensure system reliability.
- Component Overhaul: Refurbishment of key components to extend their lifespan.
- Performance Upgrades: Modifications to enhance system efficiency and performance.
Design Review and Manufacturability Studies
We conduct thorough design reviews and manufacturability studies to ensure efficient production and high-quality output.
- Design Review: Comprehensive evaluation of designs for functionality and compliance.
- Manufacturability Studies: Assess and optimize designs for efficient production.
- Quality Assurance: Ensure high-quality standards are met in the manufacturing process
Process and Product Studies and Development
Our team excels in conducting process and product studies, fostering continuous improvement and innovation.
- Process Optimization: Enhance manufacturing efficiency.
- Product Innovation: Develop and refine aerospace products.
- Continuous Improvement: Implement ongoing enhancement strategies.
- Cutting-Edge Technology: Utilize the latest aerospace technologies.
Documentation for Manufacturing, Quality, and Certification
We provide comprehensive documentation to support manufacturing, quality assurance, and certification processes, ensuring compliance with industry standards.
- Manufacturing Support: Detailed documentation for all stages of production.
- Quality Assurance: Thorough records to maintain high standards and consistency.
- Certification Processes: Complete documentation to meet regulatory and industry requirements.
Our meticulous approach guarantees that all documentation is accurate, thorough, and up-to-date, facilitating smooth operations and regulatory compliance.
Predictive Maintenance Using Data Analysis and Machine Learning
Leveraging data analysis and machine learning, we offer predictive maintenance solutions that enhance the reliability and efficiency of aerospace systems. By monitoring and analyzing system data, we can predict and prevent potential failures, ensuring optimal performance and safety.
- Realtime Monitoring: Continuous data collection for system health insights.
- Advanced Analytics: Machine learning predicts potential failures.
- Proactive Maintenance: Address issues before they occur.
- Cost Efficiency: Reduce unexpected downtimes and costs.
- Enhanced Reliability: Extend the component lifespan and ensure optimal performance.
- Safety Improvement: Maintain systems within safe operating conditions.
Training
We have the expertise and resources to provide specialized training in the following areas:
- Design Training: Middle-level training in mechanical design, including understanding fits and tolerances, assembly, and development of testing requirements.
- Design-to-Manufacturing Conversion: Guidance in converting design intent to manufacturing processes, including development and planning and identifying special tooling and fixtures.
- Machining Expertise: Training in machining medium and complex components, identifying problems, and providing solutions.
- Quality Development: Training in developing quality requirements, documentation, and specialized gauges and instruments.
- Aerospace Quality Standards: Training on aerospace-related quality standards, such as AS9100.
